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Flex in the City (and Everywhere Else)

(September 2000) posted on Sun Apr 02, 2006

Flexible-face signage is all around you. Here's how to make money with this product.


By Jennifer Flinchpaugh, Linda Kitchen

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Pet rocks, disco and the Village People. These may be pop culture's most notable '70s-era contributions. But in the world of signage, one of the most significant products introduced during the flower-power decade was flexible-face fabric.

Since its inception, flexible-face fabric has been used in virtually all niches of the industry -- from cabinet signs, channel letters and banners, to billboards, truck graphics and Times Square spectaculars.

Despite its range of uses and nearly 30-year history, the product is still misunderstood by some signmakers. Many believe the fabric is only a material used by "the big boy" sign companies. But this is not necessarily true. Shops of all sizes can effectively use the product to make signs -- and more importantly, money.

To do so, it's helpful to understand just what flexible-face fabric is, when it's appropriate for a job, how to decorate and install it and how to market it.

Flex education

Most flexible-face material comprises a polyvinylchloride (PVC) surface attached to a scrim of woven nylon or polyester. Some manufacturers create the material by casting, which is the same process used to make certain pressure-sensitive, adhesive-backed film. Other manufacturers extrude the fabric using a high-temperature process to permanently bind the vinyl and scrim.

The material is offered in a range of thicknesses, tear-strengths and UV-resistance options. For example, fabric used in non-vertical applications on awnings typically needs greater UV resistance than fabric applied vertically on sign faces.

Certain materials are also created to accommodate specific decoration methods -- pressure-sensitive vinyl, digital imaging, painting, eradication and the like.

Flexible benefits

Flexible-face fabric was created as an alternative to rigid acrylic, polycarbonate and other rigid-plastic substrates. According to product manufacturers, one of the product's primary benefits is its imperviousness to vandalism.

"If you throw a beer bottle at a flexible-face sign, the bottle will bounce right off. If you throw it at a rigid-face sign, the acrylic will likely crack or shatter," says Brian Brooks, president, ABC Sign Products Inc. (Fort Collins, CO). Some fabrics also have coatings that allow spray-painted graffiti to be wiped off with thinner, he adds.


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